towel folding

Precision “Towel Folding” with carton & container working Master 6 Quick Techniques”

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Towel Folding :

towel folding

Towel folding refers to the technique used to fold towels in order to achieve specific results. It holds significant importance, especially when dealing with larger quantities or bulk operations. Customers and retailers often require towels to be folded in a manner that suits the dimensions of their store racks. This not only ensures a neat display but also attracts customers and purchasers.


"Towel Folding" and container loading:

 The folding method is crucial when considering container loading. Customers aim to maximize the use of container space by selecting appropriate carton sizes for different towel dimensions. Using a single carton size allows for efficient loading, accommodating more cartons in the container and ultimately maximizing the cubic meters (CBM) loaded.

 

"Towel Folding" and Carton working:

Standardizing the towel folding method becomes essential to minimize the variety of carton sizes. This streamlines the packing process, enabling more cartons to fit into the container. As a result, the CBM and overall container load increase, providing customers with the advantage of saving on freight charges.

1-Guest "towel Folding" with Cartons working & containers working.(40x60):

Guest "towel folding" carton working & container load explanation:

If we use a guest size of 40×60 with a thickness of 400 grams per square meter (GSM) from the above table, each piece will weigh 96 grams, and the fold will be its length half. When packing, we’ll place 12 pieces in one poly bag, and the poly bag will measure 15×24 inches. Ten of these poly bags will then be placed in a carton measuring 60x40x35 cm. Each carton will contain 120 pieces, and a total of 773 cartons will be filled, amounting to 92,857 pieces. These items will be loaded into a 40-foot High Cube container with a net weight of 8,914 kg, gross weight of 10,162 kg, and a volume of 65 cubic meters. This serves as an example for the first row, and you can calculate all values using this method. An Excel sheet has also been provided for your reference

2-Hand "towel Folding" with Cartons working & container working.(50x100)

Hand "towel folding" carton working & container load explanation:

If we consider a size of 50×100 cm with a weight of 550 grams per square meter (GSM) from the above table, each piece will weigh 275 grams. The fold will be lengthwise, turning 42 cm and then folding in half, followed by a widthwise turn of 12 cm and folding the width in half. When packaging, 5 pieces will be placed in one poly bag, and the poly bag will measure 14.5×26 inches. Twelve of these poly bags will then be packed into a carton measuring 60x40x50 cm. Each carton will contain 60 pieces, and a total of 552 cartons will be filled, amounting to 32,520 pieces. These items will be loaded into a 40-foot High Cube container with a net weight of 8,943 kg, gross weight of 10,195 kg, and a volume of 65 cubic meters. This serves as an example for the first row, and you can calculate all values using this method. An Excel sheet has also been provided for your reference.

3-"Bath towel Folding" with Carton working & container working.(70x140)

Bath "towel folding" carton working & container load explanation:

If we consider a size of 70×140 cm with a weight of 550 grams per square meter (GSM), each piece will weigh 539 grams. The folding process involves turning the length by 62 cm, folding it in half, followed by turning the width by 12 cm and folding it in half again. When packaging, 3 pieces will be placed in one poly bag, and the poly bag will measure 15.5×24 inches. Ten of these poly bags will then be packed into a carton measuring 60x40x50 cm. Each carton will contain 30 pieces, and a total of 542 cartons will be filled, amounting to 16,250 pieces. These items will be loaded into a 40-foot High Cube container with a net weight of 8,759 kg, gross weight of 9,985 kg, and a volume of 65 cubic meters. This serves as an example for the first row, and you can calculate all values using this method. An Excel sheet has also been provided for your reference.

4-Sheet "towel Folding" with Cartons working & container working.(100x150)

Bath sheet "towel folding" carton working & container load explanation:

If we consider a size of 100×150 cm with a weight of 550 grams per square meter (GSM), each piece will weigh 825 grams. The folding process involves halving the length, then halving it again, followed by turning the width by 42 cm and halving it once more. When packaging, 2 pieces will be placed in one poly bag, and the poly bag will measure 15.5×24 inches. Ten of these poly bags will then be packed into a carton measuring 60x40x50 cm. Each carton will contain 20 pieces, and a total of 542 cartons will be filled, amounting to 10,833 pieces. These items will be loaded into a 40-foot High Cube container with a net weight of 8,938 kg, gross weight of 10,189 kg, and a volume of 65 cubic meters. This serves as an example for the first row, and you can calculate all values using this method. An Excel sheet has also been provided for your reference.

5-Bath Mat "towel folding" with carton working and container working (50x70)

Bath Mat "towel folding" carton working & container load explanation:

If we consider a size of 50×70 cm with a weight of 750 grams per square meter (GSM), each piece will weigh 263 grams. The folding process involves turning the width by 12 cm, halving it, and then halving the length. When packaging, 50 pieces will be placed in one poly bag, and the poly bag will measure 41×31 inches. One poly bag will then be packed into a carton measuring 60x40x33 cm. Each carton will contain 50 pieces, and a total of 821 cartons will be filled, amounting to 41,035 pieces. These items will be loaded into a 40-foot High Cube container with a net weight of 10,772 kg, gross weight of 12,280 kg, and a volume of 65 cubic meters. This serves as an example for the first row, and you can calculate all values using this method. An Excel sheet has also been provided for your reference.

6-Wash "towel folding" with carton working and container working (32x32)

Wash "towel folding" carton working & container load explanation:

If we consider a size of 32×32 cm with a weight of 550 grams per square meter (GSM), each piece will weigh 56 grams. The folding process involves turning the length by 12 cm and then turning the width by 12 cm. When packaging, 10 pieces will be placed in one poly bag, and the poly bag will measure 11.5×18 inches. Thirty of these poly bags will then be packed into a carton measuring 60x40x50 cm. Each carton will contain 300 pieces, and a total of 542 cartons will be filled, amounting to 162,500 pieces. These items will be loaded into a 40-foot High Cube container with a net weight of 9,152 kg, gross weight of 9,965 kg, and a volume of 65 cubic meters. This serves as an example for the first row, and you can calculate all values using this method. An Excel sheet has also been provided for your reference.

Frequently Asked Questions towel Folding, with carton and container working

How should I fold hand wash, guest mat, bath, and bath sheet towels for efficient storage in cartons?

To maximize space and maintain a neat appearance, start by folding each towel based on its size. For smaller towels like hand wash and guest mats, fold them in halves or quarters. Larger towels like bath and bath sheets can be folded in thirds or quarters. Stack these towels uniformly in cartons, considering their respective sizes, to ensure an efficient use of space while keeping them well-organized.

What's the recommended method for loading a variety of towels into shipping containers?

When loading different towel sizes into shipping containers, prioritize a systematic approach. Utilize the “layering” method, placing smaller towels like hand wash and guest mats at the bottom and larger ones like bath and bath sheets on top. Ensure secure stacking to prevent shifting during transit. By considering towel sizes and layering them strategically, you can optimize space and protect the towels during transportation.

How can I prevent damage to hand wash, guest mat, bath, and bath sheet towels during transit in containers?

To safeguard towels during transit, employ secure folding and stacking techniques. Follow recommended folding practices for each towel type to ensure uniformity. Stack the towels horizontally within the container, securing the load to prevent movement during transportation. Consider using protective packaging materials such as poly bags or dividers to add an extra layer of defense against potential wear and tear.

Can you share tips for an organized approach to carton and container working when dealing with a mix of towel sizes?

Certainly! When working with a mix of towel sizes, implement a systematic organization method. Group towels by type and size before packing them into cartons. Use clear labels and dividers to distinguish between hand wash, guest mat, bath, and bath sheet towels. When loading into containers, maintain this organization by layering towels strategically, ensuring a balanced and secure load for efficient transportation.

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